Why do EP Henry Pavers make the ideal pavement?
Our pavers are the ideal product for freeze/thaw
environments. Proper installation of the product results in a pavement that is
rigid yet flexible. The joints between pavers allow the walkway, driveway,
patio, etc. to move without cracking. In addition, they can be unzipped to allow
for repairs or access to utilities. Unlike asphalt, pavers are virtually
maintenance-free and do not need to be regularly sealed or replaced. By
definition, concrete pavers have a minimum compressive strength of 8,000 psi
(about 3 times stronger than regular poured concrete) and a maximum water
absorption rate of 5%.
Why
are they called interlocking concrete pavers?
It is the system that makes them interlocking concrete pavers, not necessarily
the shape. When installed properly, the combination of the pavers, bedding sand,
edge restraint and joint sand causes them to interlock, allowing them to work as
a unified, flexible pavement.
Does
the color go all the way through the paver?
Most EP Henry Pavers (other than
Coventry
and
Bullnose) are manufactured with the Durafacing process which concentrates an
extra dosage of cement and pigment on the wear layer. You'll never wear through
this layer over the lifetime of the installation. Our non-durafaced pavers have
pigment throughout.
How
do I determine how much modified stone base material and sand I'll need?
As a rule of thumb, use a minimum of 3-5 of base material for walkways, 6-8 for
patios, and 8-12 for driveways. The sand setting bed should be 1 thick. One ton
of modified stone or sand will cover 100 square feet at 2 thick. Using a 10' x
10' (100 square feet) patio as an example, you would need 1/2 ton of sand for
the setting bed (1 thick) and 3 tons of modified stone for the base (6 thick).
You'll need some additional sand (about 5%) for the joints between the pavers.
Someone
recommended that I use a fabric under my installation.
When and where is it used?
EP Henry recommends a separation fabric (e.g. Mirafi's
500X) under all paver installations. The fabric is laid on top of the compacted
soil in the excavated area and keeps the aggregate base material from working
its way into the soil subgrade. This is especially important where the soil
contains a lot of clay. At a cost of pennies a square foot, the separation
fabric provides an insurance policy against base failure.
Tell me
about the sand setting bed...
The material for the
bedding layer should be coarse concrete sand. Do not use stone dust or
screenings; it does not allow the pavers to seat properly and tends to break
down over time. The sand should be an even 1 thick layer. Do not compact the
sand setting bed. Do not mix portland cement into the sand used for the setting
bed or the joints between pavers. It defeats the flexibility of the system and
it cannot be cleaned off the surface of the pavers.
How do
pavers compare with patterned or stamped concrete?
Patterned concrete
pavements are merely slabs of concrete that are embossed with a pattern.
Therefore, they are prone to the same problems with freeze/thaw cycles, namely
cracking and spalling. We guarantee that EP Henry Pavers won't crack or spall;
you cannot obtain a similar guarantee for stamped concrete. Stamped concrete
requires expansion joints every 10 feet or so which are very distracting in some
patterns. Also, unlike EP Henry Pavers, patterned concrete pavements don't allow
access to underground utilities or the ability to make repairs. At virtually the
same price per square foot installed, EP Henry Pavers are clearly a superior
choice.
What are
the advantages of sealing my pavers?
Sealers offer three advantages: they help resist stains, enhance the color, and
bind the sand in the joints to make it difficult for weeds to germinate.
Sealers, however, are topical products and must be reapplied regularly
(generally every 3-5 years). Only water-based sealers can be used in NJ and NYC.
Will
weeds grow between my pavers?
Weeds and grass result from
seeds or spores blowing into and lodging in the joint sand. This can be
minimized by sealing the pavers or mixing a pre-emergent granular weed killer
into the joint sand. If they do appear, a spot vegetation killer (such as Round-UpE
can be used and will not damage the pavers.
What can
I do if my pavers are stained or damaged?
One of the advantages of pavers is that individual units can be removed and
replaced in these situations. Remove the sand around the paver and then use two
flat head screwdrivers to lift the paver out. Rocking the paver gently in a back
and forth motion will facilitate removal.
Can EP
Henry Pavers be used for my driveway?
Absolutely!
8 to 12
of compacted base material is
recommended for residential driveways. A standard 2-3/8 thick paver can be used
for light vehicular (cars and pickup trucks) applications. A herringbone pattern
is most suitable in these situations.
What can
you tell me about snow removal and my pavers?
Pavers can be plowed and
shoveled the same as asphalt or concrete pavements. In fact, the chamfered edges
and joints around the pavers promote melting of snow and ice. A plow with a
rubber edge is recommended. Do not use sharp objects to chop ice as they can
damage the pavers. Both sodium chloride (rock salt) and calcium chloride will
remove snow and ice but can harm the pavers (and any concrete surface for that
matter). Safe Thaw® ice melter is an effective and safe de-icer for your paving
stone installation .
I have
an existing concrete walkway that's in pretty good shape. Can I lay pavers
over top?
While not the preferred
method, pavers can be laid on top of existing concrete walkways. Two issues must
be addressed. First, the grade will be raised by about 3 (the thickness of the
pavers plus the bedding sand). This is particularly critical if any doorways are
involved. Secondly, if the existing concrete slab should raise or drop with
freeze/thaw conditions the pavers will do the same.
How
about using EP Henry Pavers on my pool deck?
Not only do EP Henry Pavers make an attractive pool deck, but they also provide
a slip resistant surface to walk on. Pavers actually are better than poured
concrete around pools from the standpoint that the joints will take on moisture
and leave the pavement cooler under foot. Like all products that are used
outdoors, lighter colors will tend to stay cooler as they reflect the sunlight.
Furthermore, our Bullnose Pavers make a nice pool coping. Make sure the soil
around the pool is well compacted before installing pavers.
My new
pavers have a white haze on them. What is it and how do I get rid of it?
The white haze is most likely efflorescence which occurs when the natural salts
in the raw materials settle on the surface of the paver. This is common with all
masonry products. Surface moisture acts as a wick to draw out these salts. The
best course of action is to do nothing; natural weathering will remove the
efflorescence generally within 6-12 months. Chemicals specifically designed to
remove efflorescence are available. They will only remove the surface salts and
cannot stop the process. Carefully follow the directions if you decide to use
these products. They are caustic in nature and can damage the pavers if used
improperly.
What
about a newly built house?
Installing hardscaping can result in
problems (mainly sinking) when placed over new backfill, especially in homes
with full basements. You basically have three options: 1) wait – approximately
one (1) year (sometimes more). It may sound like a long time, but if your job sinks, you will end up
spending a lot of money to have it repaired properly. 2) EP Henry, along with
Gilmore and Associates Inc (consulting engineers and land surveyors) have
created a sub-base plan which allows hardscaping to be installed almost
immediately in this
situation.
You can download the plan here.
(this is a .pdf file and you will need Adobe Acrobat Reader to view it) Keep in mind, this will add
additional upfront costs to your project, but long term, it's worth it. 3)
ignore all of this information and take a chance. The choice is yours.